Tag Archives: Engineering

Are these the laws of engineering?

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While shopping on-line for books during a pandemic lockdown allows you to buy new books, I found it difficult browse online and find new authors. Perhaps because the algorithms employed by the booksellers are too busy guessing my interests or promoting the latest book that they want me to buy. So it was a pleasure to be able to walk into a bookshop again in a couple of months ago. One of the new authors that I discovered was Niall Williams. I have just finished reading his 2019 novel ‘This is happiness‘ which weaves together the life of an Irish village in which nothing ever changes until the coming of electricity, a tale of coming of age and another of burying the past. In the middle of this beautifully-told story, a salesman is extolling the virtues of the electrical gadgets that they can install in their new electrified homes and says that ‘the first law of engineering was to make the world a better place’. The narrator quietly tells us the second law, which the salesman doesn’t state, ‘that without exception everything that was engineered would one day break down … usually one day after each machine had become indispensable to living’. This is a consequence of the second law of thermodynamics, which is that entropy, or disorder, increases in all real processes. Hence, the localised order, which we create when something is engineered, is constantly being eroded until eventually the disorder leads to a break down. Or, as Murphy’s law states ‘Anything that can go wrong will go wrong’. However, the definition of the first law of engineering was the one that caught my eye and resonated with a corny introduction that I used in a talk on why we need to change the way we teach engineering. I played a recording of Louis Armstrong singing ‘What a wonderful world‘ and then talked about the wonderful world that engineers have created before highlighting the unsustainable environmental costs of our ‘wonderful’ engineered world and that it is inaccessible to a large portion of the world’s population. I gave that talk many times to groups of engineering professors in the USA between about 2006 and 2012; maybe I had some impact but there is still a lot of changes needed to achieve a sustainable society. So, the first law of engineering should be to make the world a better place for everyone.

Reference:

Niall Williams, This is happiness, London: Bloomsbury Publishing, 2019

Noisy progressive failure of a composite panel

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Photograph showing close-up of progressive failure in a composite materialComposite materials have revolutionized many fields of engineering by providing lightweight strong components whose internal structure can be tailored to optimise their load-bearing capabilities. Engineering composites consist of high-strength fibres embedded in a lightweight matrix that keeps the fibres in position and provides the shape of the component.  While many composite materials have an impressive structural performance, some also exhibit spectacular failure modes with noises like guitar strings snapping when fibres start to fail and with jagged eruptions of material appearing on the surface, as shown in the image.  A year ago, I reported on our work in the DIMES project, to test the capabilities of our integrated measurement system to detect and track damage in real-time in a metallic section from an aircraft wing [see ‘Condition monitoring using infrared imaging‘ on June 17th, 2020].  Last month, we completed a further round of tests at Empa to demonstrate the system’s capabilities on composite structures which have been tested almost to destruction.  One of the advantages of composite structures is their capability to function and bear load despite quite high levels of damage, which meant we were able to record the progressive rupture of one of our test panels during cyclic fatigue loading.  Watch and listen to this short video to see and hear the material being torn apart – ignore the loud creaking and groaning from the test rig, it’s the quieter sound like dead leaves being swept up.

The University of Liverpool is the coordinator of the DIMES project and the other partners are Empa, Dantec Dynamics GmbH and Strain Solutions Ltd.  Airbus is the topic manager on behalf of the Clean Sky 2 Joint Undertaking.

The DIMES project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 820951.

 

The opinions expressed in this blog post reflect only the author’s view and the Clean Sky 2 Joint Undertaking is not responsible for any use that may be made of the information it contains.

Letting the grass grow while learning some engineering

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Photograph of ATCO 17-inch petrol lawnmower in a gardenLast month was #NoMowMay during which we were encouraged to let the grass grow and allow bees, butterflies and other wildlife to thrive unmolested by your lawnmower.  Our townhouse in the centre of Liverpool does not have enough space for a lawn so I have not mown a lawn since we moved here from the USA nearly a decade ago.  In the USA we followed the convention and maintained our front lawn as manicured green carpet by watering daily, mowing weekly and feeding it monthly during the summer.  An automatic sprinkler system looked after the watering and a lawn service provided monthly doses of chemicals; however, we walked up and down behind the lawnmower each week.  Much to my disappointment, our garden was not really large enough to justify a garden tractor or sit-on mower which has been a dream since I learnt my first self-taught engineering by ‘repairing’ my father’s green ATCO lawnmower when I was about 10 or 12.  I was not allowed lift the bonnet or hood of the family car; and so as the only other piece of mechanical engineering in the garage that has an engine, the lawnmower became the focus of my attention.  I suspect that old lawnmower did not run any better as a result of my ministrations but I certainly understood how an internal combustion engine worked by the time I went to university.  I am an enthusiastic supporter of letting the grass grow, perhaps with a mown pathway so that the lawnmower has to be re-assembled periodically by whichever budding engineer has dismantled your lawnmower.

Source: Joy Lo Dico, How the lawn became a no-mow area, FT Weekend, 29/30 May 2021.

Image: An ATCO 17-inch petrol lawnmower similar to the one mentioned above, from http://www.lawnmowersshop.co.uk/atco-17-inch-self-propelled-petrol-lawnmower-b17.htm

Digital twins that thrive in the real-world

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Decorative image

Windows of the Soul II [3D video art installation: http://www.haigallery.com/sonia-falcone/%5D

Digital twins are becoming ubiquitous in many areas of engineering [see ‘Can you trust your digital twin?‘ on November 23rd, 2016].  Although at the same time, the terminology is becoming blurred as digital shadows and digital models are treated as if they are synonymous with digital twins.  A digital model is a digitised replica of physical entity which lacks any automatic data exchange between the entity and its replica.  A digital shadow is the digital representation of a physical object with a one-way flow of information from the object to its representation.  But a digital twin is a functional representation with a live feedback loop to its counterpart in the real-world.  The feedback loop is based on a continuous update to the digital twin about the condition and performance of the physical entity based on data from sensors and on analysis from the digital twin about the performance of the physical entity.  This enables a digital twin to provide a service to many stakeholders.  For example, the users of a digital twin of an aircraft engine could include the manufacturer, the operator, the maintenance providers and the insurers.  These capabilities imply digital twins are themselves becoming products which exist in a digital context that might connect many digital products thus forming an integrated digital environment.  I wrote about integrated digital environments when they were a concept and the primary challenges were technical in nature [see ‘Enabling or disruptive technology for nuclear engineering?‘ on January 28th, 2015].  Many of these technical challenges have been resolved and the next set of challenges are economic and commercial ones associated with launching digital twins into global markets that lack adequate understanding, legislation, security, regulation or governance for digital products.  In collaboration with my colleagues at the Virtual Engineering Centre, we have recently published a white paper, entitled ‘Transforming digital twins into digital products that thrive in the real world‘ that reviews these issues and identifies the need to establish digital contexts that embrace the social, economic and technical requirements for the appropriate use of digital twins [see ‘Digital twins could put at risk what it means to be human‘ on November 18th, 2020].