Category Archives: structures

Engineering correspondents needed

Society’s perception  of scientists and engineers is not well-balanced; scientists tend to get the headlines when they make new discoveries while engineers are only in the headlines when things go wrong.  Even worse, when I was a student, the successes of the NASA’s space shuttle were usually reported as scientific achievements while its problems were engineering failures; when the whole programme was an enormous feat of engineering!  Perhaps this is because news organisations tend to have science correspondents and editors but no engineering correspondents.  When you search for engineering journalism jobs most of the results relate to roles associated with the technology of journalism; whereas a search for science journalism jobs results in dozens of vacancies for science writers, correspondents and editors.  The lack of engineering correspondents has been evident in the UK during the past week in reporting about the potential bursting of the dam at Toddbrock Reservoir and flooding of the town of Whaley Bridge in Derbyshire UK.  A 188 year old dam has been damaged by the turbulent flow of water over its spillway following unprecedented levels of rainfall (e.g. https://www.bbc.co.uk/news/uk-england-derbyshire-49222956). There is little discussion of the significant achievement of the Victorian engineers who designed and built a dam in the 1831 that has lasted 188 years or that climate change is causing shifts in weather patterns which have altered the design specifications for engineering infrastructure including dams, bridges and sea defences.  We need more journalists to write about engineering and preferable more journalists who have been educated as engineers particularly as society starts to face the potential existential threat caused by climate change and over-population.

For more on the nature of engineering, and its relationship to science, see ‘Making things happen‘ on September 26th, 2018; ‘Engineering is all about ingenuity‘ on September 14th, 2016 and ‘Life takes engineering‘ on April 22nd 2015.

And on the communication skills of engineers: ‘Poetasting engineers‘ on March 4th, 2015 and ‘Einstein and public engagement‘ on August 8th, 2018.

Archive video footage from EU projects

This week I am in the US presenting work from our EU projects INSTRUCTIVE and MOTIVATE at the Annual Conference and Exposition of the Society for Experimental Mechanics.  Although the INSTRUCTIVE project was completed at the end of December 2018, the process of disseminating and exploiting the research will go on for some time.  The capability to identify the initiation of cracks when they are less than 1mm long and to track their propagation is a key piece of technology for DIMES project in which we are developing an integrated system for monitoring the condition of aircraft structures.  We are in the last twelve months of the MOTIVATE project and we have started producing video clips about the technology that is being developed.  So, if you missed my presentations at the conference in the US then you can watch the videos online using the links below 😉.

We have been making videos describing the outputs of our EU project for about 20 years; so, if you want to see some vintage footage of me twenty years younger then watch a video from the INDUCE project that was active from 1998 to 2001.

MOTIVATE videos: Introduction; Industrial calibration of DIC measurements using a calibration plate or using an LCD screen

The MOTIVATE project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 754660.

Image: Peppermill Hotel in Reno, Nevada where the conference is being held.

 

Crack tip plasticity in reactor steels

Amplitude of temperature in steel due to a cyclic load with a crack growing from left to right along the horizontal centre line with the stress concentration at its tip exhibiting the peak values. The wedge shapes in the left corners are part of the system.

At this time of year the flow into my inbox is augmented daily by prospective PhD students sending me long emails describing how their skills, qualifications and interests perfectly match the needs of my research group, or sometimes someone else’s group if they have not been careful in setting up their mass mailing.  At the moment, I have four PhD projects for which I am looking for outstanding students; so, because it will help prospective students and might interest my other readers but also because I am short of ideas for the blog, I plan to describe one project per week for the next month.

The first project is about the effect of hydrogen on crack tip plasticity in reactor steels.  Fatigue cracks grow in steels by coalescing imperfections in the microstructure of the material until small voids are formed in areas of high stress.  When these voids connect together a crack is formed.  Repeated loading and unloading of the material provides the energy to move the imperfections, known as dislocations, and geometric features in structures are stress concentrators which focus this energy causing cracks to be formed in their vicinity.  The movement of dislocations causes permanent, or plastic deformation of the material.  The sharp geometry of a crack tip becomes a stress concentrator creating a plastic zone in which dislocations pile up and voids form allowing the crack to extend [see post on ‘Alan Arnold Griffith‘ on April 26th, 2017].  It is possible to detect the thermal energy released during plastic deformation using a technique known as thermoelastic stress analysis [see ‘Counting photons to measure stress‘ on November 18th 2015] as well as to measure the stress field associated with the propagating crack [1].  One of my current PhD students has been using this technique to investigate the effect of irradiation damage on the growth of cracks in stainless steel used in nuclear reactors.  We use an ion accelerator at the Dalton Cumbrian Facility to introduce radiation damage into specimens the size of a postage stamp and afterwards apply cyclic loads and watch the fatigue crack grow using our sensitive infra-red cameras.  We have found that the irradiation reduced the rate of crack growth and we will be publishing a paper on it shortly [and a PhD thesis].  In the new project, our industrial sponsors want us to explore the effect of hydrogen on crack growth in irradiated steel, because the presence of hydrogen is known to accelerate fatigue crack growth [2] which is believe to happen as a result of hydrogen atoms disrupting the formation of dislocations at the microscale and localising plasticity at crack tip on the mesoscale.  However, these ideas have not been demonstrated in experiments, so we plan to do this using thermoelastic stress analysis and to investigate the combined influence of hydrogen and irradiation by developing a process for pre-charging the steel specimens with hydrogen using an electrolytic cell and irradiating them using the ion accelerator.  Both hydrogen and radiation are present in a nuclear reactor and hence the results will be relevant to predicting the safe working life of nuclear reactors.

The PhD project is fully-funded for UK and EU citizens as part of a Centre for Doctoral Training and will involve a year of specialist training followed by three years of research.  For more information following this link.

References:

  1. Yang, Y., Crimp, M., Tomlinson, R.A., Patterson, E.A., 2012, Quantitative measurement of plastic strain field at a fatigue crack tip, Proc. R. Soc. A., 468(2144):2399-2415.
  2. Matsunaga, H., Takakuwa, O., Yamabe, J., & Matsuoka, S., 2017, Hydrogen-enhanced fatigue crack growth in steels and its frequency dependence. Phil. Trans. R. Soc. A, 375(2098), 20160412

In Einstein’s footprints?

Grand Hall of the Guild of Carpenters, Zurich

During the past week, I have been working with members of my research group on a series of papers for a conference in the USA that a small group of us will be attending in the summer.  Dissemination is an important step in the research process; there is no point in doing the research if we lock the results away in a desk drawer and forget about them.  Nowadays, the funding organisations that support our research expect to see a plan of dissemination as part of our proposals for research; and hence, we have an obligation to present our results to the scientific community as well as to communicate them more widely, for instance through this blog.

That’s all fine; but nevertheless, I don’t find most conferences a worthwhile experience.  Often, there are too many uncoordinated sessions running in parallel that contain presentations describing tiny steps forward in knowledge and understanding which fail to compel your attention [see ‘Compelling presentations‘ on March 21st, 2018].  Of course, they can provide an opportunity to network, especially for those researchers in the early stages of their careers; but, in my experience, they are rarely the location for serious intellectual discussion or debate.  This is more likely to happen in small workshops focussed on a ‘hot-topic’ and with a carefully selected eclectic mix of speakers interspersed with chaired discussion sessions.

I have been involved in organising a number of such workshops in Glasgow, London, Munich and Shanghai over the last decade.  The next one will be in Zurich in November 2019 in Guild Hall of Carpenters (Zunfthaus zur Zimmerleuten) where Einstein lectured in November 1910 to the Zurich Physical Society ‘On Boltzmann’s principle and some of its direct consequences‘.  Our subject will be different: ‘Validation of Computational Mechanics Models’; but we hope that the debate on credible models, multi-physics simulations and surviving with experimental data will be as lively as in 1910.  If you would like to contribute then download the pdf from this link; and if you just like to attend the one-day workshop then we will be announcing registration soon and there is no charge!

We have published the outcomes from some of our previous workshops:

Advances in Validation of Computational Mechanics Models (from the 2014 workshop in Munich), Journal of Strain Analysis, vol. 51, no.1, 2016

Strain Measurement in Extreme Environments (from the 2012 workshop in Glasgow), Journal of Strain Analysis, vol. 49, no. 4, 2014.

Validation of Computational Solid Mechanics Models (from the 2011 workshop in Shanghai), Journal of Strain Analysis, vol. 48, no.1, 2013.

The workshop is supported by the MOTIVATE project and further details are available at http://www.engineeringvalidation.org/4th-workshop

The MOTIVATE project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 754660.