Tag Archives: PhD

My Engineering Day

Photograph of roof tops and chimneys in Liverpool.Today is ‘This is Engineering’ day organised by the Royal Academy of Engineering to showcase what engineers and engineering really look like, celebrate our impact on the world and shift public perception of engineering towards an appreciation that engineers are a varied and diverse group of people who are critical to solving societal challenges.  You can find out more at https://www.raeng.org.uk/events/online-events/this-is-engineering-day-2020.  I have decided to contribute to ‘This is Engineering’ day by describing what I do on a typical working day as an engineer. 

Last Wednesday was like many other working days during the pandemic.  I got up about 7am went downstairs for breakfast in our kitchen and then climbed back upstairs to my home-office in the attic of our house in Liverpool [see ‘Virtual ascent of Moel Famau’ on April 8th, 2020].  I am lucky in that my home-office is quite separate from the living space in our house and it has a great view over the rooftops.  I arrived there at about 7.45am, opened my laptop, deleted the junk email, and dealt with the emails that were urgent, interesting or could be replied to quickly.  At around 8am, I closed my email and settled down to write the first draft of a proposal for funding to support our research on digital twins [see ‘Tacit hurdle to digital twins’ on August 26th, 2020].  I had organised a meeting earlier in the week with a group of collaborators and now I had the task of converting the ideas from our discussion into a coherent programme of research.  Ninety caffeine-fuelled minutes later, I had to stop for a Google Meet call with a collaborator at Airbus in Toulouse during which we agreed the wording on a statement about the impact our recent research efforts.  At 10am I joined a Skype call for a progress review with a PhD student on our dual PhD programme with National Tsing Hua University in Taiwan, so we were joined by his supervisor in Taiwan where it was 6pm [see ‘Citizens of the World’ on November 27th, 2019].  The PhD student presented some very interesting results on evaluating the waviness of fibres in carbon-fibre composite materials using ultrasound measurements which he had performed in our laboratory in Liverpool.  Despite the local lockdown in Liverpool due to the pandemic, research laboratories on our campus are open and operating at reduced occupancy to allow social distancing.

After the PhD progress meeting, I had a catch-up session with my personal assistant to discuss my schedule for the next couple of weeks before joining a MS-Teams meeting with a couple of colleagues to discuss the implications of our current work on computational modelling and possible future directions.  The remaining hour up to my lunch break was occupied by a conference call with a university in India with whom we are exploring a potential partnership.  I participated in my capacity as Dean of the School of Engineering and joined about twenty colleagues from both institutions discussing possible areas of collaboration in both research and teaching.  Then it was back downstairs for a half-hour lunch break in the kitchen. 

Following lunch, I continued in my role as Dean with a half-hour meeting with Early Career Academics in the School of Engineering followed by internal interviews for the directorship of one of our postgraduate research programmes.  At 3.30pm, I was able to switch back to being a researcher and meet with a collaborator to discuss the prospects for extending our work on tracking synthetic nanoparticles into monitoring the motion of biological entities such as viruses and bacteria [see ‘Modelling from the cell through the individual to the host population’ on May 5th 2020].  Finally, as usual, I spent the last two to three hours of my working day replying to emails, following up on the day’s meetings and preparing for the following day.  One email was a request for help from one of my PhD students working in the laboratory who needed a piece of equipment that had been stored in my office for safekeeping.  So, I made the ten-minute walk to campus to get it for her which gave me the opportunity to talk face-to-face with one of the post-doctoral researchers in my group who is working on the DIMES project [see ‘Condition-monitoring using infra imaging‘ on June 17th, 2020].  After dinner, my wife and I walked down to the Albert Dock and along the river front to Princes Dock and back up to our house.

So that was my Engineering Day last Wednesday!

 

Logos of Clean Sky 2 and EUThe DIMES project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 820951.  The opinions expressed in this blog post reflect only the author’s view and the Clean Sky 2 Joint Undertaking is not responsible for any use that may be made of the information it contains.

Poleidoscope (=polariscope + kaleidoscope)

A section from a photoelastic model of turbine disc with a single blade viewed in polarised light to reveal the stress distribution.Last month I wrote about the tedium of collecting data 35 years ago without digital instrumentation and how it led me to work on automation and digitalisation in experimental mechanics [see ‘35 years later and still working on a PhD thesis‘ on September 16th, 2020].  Thirty years ago, one of the leading methods for determining stresses in components was photoelasticity, which uses polarised light to generate fringe patterns in transparent components or models that correspond to the distribution of stress.  The photoelastic fringes can be analysed in a polariscope, of which the basic principles are explained in a note at the end of this post.  During my PhD, I took hundreds of black and white photographs in a polariscope using sheets of 4×5 film, which came in boxes of 25 sheets that you can still buy, and then scanned these negatives using a microdensitometer to digitise the position of the fringes.  About 15 years after my PhD, together with my collaborators, I patented the poleidoscope which is a combination of a polariscope and a kaleidoscope [US patents 6441972 & 5978087] that removes all of that tedium.  It uses the concept of the multi-faceted lens in a child’s kaleidoscope to create several polariscopes within a compound lens attached to a digital camera.  Each polariscope has different polarising elements such that photoelastic fringes are phase-shifted between the set of images generated by the multi-faceted lens.  The phase-shifted fringe patterns can be digitally processed to yield maps of stress much faster and more reliably than any other method.  Photoelastic stress analysis is no longer popular in mainstream engineering or experimental mechanics due to the simplicity and power of digital image correlation [see ‘256 shades of grey‘ on January 22nd, 2014]; however, the poleidoscope has found a market as an inspection device that provides real-time information on residual stresses in glass sheets and silicon wafers during their production.  In 2003, I took study leave for the summer to work with Jon Lesniak at Glass Photonics in Madison, Wisconsin on the commercialisation of the poleidoscope.  Subsequently, Glass Photonics have  sold more than 250 instruments worldwide.

For more information on the poleidoscope see: Lesniak JR, Zhang SJ & Patterson EA, The design and evaluation of the poleidoscope: a novel digital polariscope, Experimental Mechanics, 44(2):128-135, 2004

Note on the Basic principles of photoelasticity: At any point in a loaded component there is a stress acting in every direction. The directions in which the stresses have the maximum and minimum values for the point are known as principal directions. The corresponding stresses are known as maximum and minimum principal stresses. When polarised light enters a loaded transparent component, it is split into two beams. Both beams travel along the same path, but each vibrates along a principal direction and travels at a speed proportional to the associated principal stress. Consequently, the light emerges as two beams vibrating out of phase with one another which when combined produce an interference pattern.   The polarised light is produced by the polariser in the polariscope and the analyser performs the combination. The interference pattern is observed in the polariscope, and the fringes are contours of principal stress difference which are known as isochromatics. When plane polarised light is used black fringes known as isoclinics are superimposed on the isochromatic pattern. Isoclinics indicate points at which the principal directions are aligned to the polarising axes of the polariser and analyser.

Image: a section from a photoelastic model of turbine disc with a single blade viewed in polarised light to reveal the stress distribution.

Turning the screw in dentistry

Dental implant surgery showing implant being screwed into placeTwo weeks ago, I wrote about supervising PhD students and my own PhD thesis [‘35 years later and still working on a PhD thesis‘ on September 16th, 2020].  The tedium of collecting data as a PhD student without digital instrumentation stimulated me to work subsequently on automation in experimental mechanics which ultimately led to projects like INSTRUCTIVE and DIMES.  In INSTRUCTIVE we developed  low-cost digital sensors for tracking damage in components; while in DIMES we are transitioning the technology into the industrial environment using tests on full-scale aircraft systems as demonstrators.  However, my research in automating and digitising measurements in experimental mechanics has not generated my most cited publications; instead, my two most cited papers describe the development and application of results in my PhD thesis to osseointegrated dental implants.  One, published in 1994, describes the ‘Tightening characteristics for screwed joints in osseointegrated dental implants‘; while, the other published two years earlier provides a ‘Theoretical analysis of the fatigue life of fixture screws in osseointegrated dental implants‘.  In other words, the former tells you how to tighten the screws so that the implants do not come loose and the latter how long the screws will survive before they need to be replaced – both quite useful pieces of information for dentists which perhaps explains their continued popularity.

Statistics footnote: my two most cited papers received five times as many citations in the last 18 months and also since publication than the most popular paper from my PhD thesis. The details of the three papers are given below:

Burguete, R.L., Johns, R.B., King, T. and Patterson, E.A., 1994. Tightening characteristics for screwed joints in osseointegrated dental implants. Journal of Prosthetic Dentistry, 71(6), pp.592-599.

Patterson, E.A. and Johns, R.B., 1992. Theoretical analysis of the fatigue life of fixture screws in osseointegrated dental implants. The International journal of oral & maxillofacial implants, 7(1), p.26.

Kenny, B. and Patterson, E.A., 1985. Load and stress distribution in screw threads. Experimental Mechanics, 25(3), pp.208-213.

Logos of Clean Sky 2 and EUThe INSTRUCTIVE and DIMES projects have received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreements No. 685777 and No. 820951 respectively.

The opinions expressed in this blog post reflect only the author’s view and the Clean Sky 2 Joint Undertaking is not responsible for any use that may be made of the information it contains.

Image by володимир волощак from Pixabay.

35 years later and still working on a PhD thesis

It is about 35 years since I graduated with my PhD.  It was not ground-breaking although, together with my supervisor, I did publish about half a dozen technical papers based on it and some of those papers are still being cited, including one this month which surprises me.  I performed experiments and computer modelling on the load and stress distribution in threaded fasteners, or nuts and bolts.  There were no digital cameras and no computer tomography; so, the experiments involved making and sectioning models of nuts and bolts in transparent plastic using three-dimensional photoelasticity [see ‘Art and Experimental Mechanics‘ on July 17th, 2012].  I took hundreds of photographs of the sections and scanned the negatives in a microdensitometer.  The computer modelling was equally slow and laborious because there were no graphical user interfaces (GUI); instead, I had to type strings of numbers into a terminal, wait overnight while the calculations were performed, and then study reams of numbers printed out on long rolls of paper.  The tedium of the experimental work inspired me to work on utilising digital technology to revolutionise the field of experimental mechanics over the following 15 to 20 years.  In the past 15 to 20 years, I have moved back towards computer modelling and focused on transforming the way in which measurement data are used to improve the fidelity of computer models and to establish confidence in their predictions [see ‘Establishing fidelity and credibility in tests and simulations‘ on July 25th, 2018].  Since completing my PhD, I have supervised 32 students to successful completion of their PhDs.  You might think that was a straightforward process of an initial three years for the first one to complete their research and write their thesis, followed by one graduating every year.  But that is not how it worked out, instead I have had fallow years as well as productive years.  At the moment, I am in a productive period, having graduated two PhD students per year since 2017 – that’s a lot of reading and I have spent much of the last two weekends reviewing a thesis which is why PhD theses are the topic of this post!

Footnote: the most cited paper from my thesis is ‘Kenny B, Patterson EA. Load and stress distribution in screw threads. Experimental Mechanics. 1985 Sep 1;25(3):208-13‘ and this month it was cited by ‘Zhang D, Wang G, Huang F, Zhang K. Load-transferring mechanism and calculation theory along engaged threads of high-strength bolts under axial tension. Journal of Constructional Steel Research. 2020 Sep 1;172:106153‘.