Tag Archives: digital twin

Fourth industrial revolution

Have you noticed that we are in the throes of a fourth industrial revolution?

The first industrial revolution occurred towards the end of the 18th century with the introduction of steam power and mechanisation.  The second industrial revolution took place at the end of the 19th and beginning of the 20th century and was driven by the invention of electrical devices and mass production.  The third industrial revolution was brought about by computers and automation at the end of the 20th century.  The fourth industrial revolution is happening as result of combining physical and cyber systems.  It is also called Industry 4.0 and is seen as the integration of additive manufacturing, augmented reality, Big Data, cloud computing, cyber security, Internet of Things (IoT), simulation and systems engineering.  Most organisations are struggling with the integration process and, as a consequence, are only exploiting a fraction of the capabilities of the new technology.  Revolutions are, by their nature, disruptive and those organisations that embrace and exploit the innovations will benefit while the existence of the remainder is under threat [see [‘The disrupting benefit of innovation’ on May 23rd, 2018].

Our work on the Integrated Nuclear Digital Environment, on Digital Twins, in the MOTIVATE project and on hierarchical modelling in engineering and biology is all part of the revolution.

Links to these research posts:

Enabling or disruptive technology for nuclear engineering?’ on January 28th, 2015

Can you trust your digital twin?’ on November 23rd, 2016

Getting Smarter’ on June 21st, 2017

‘Hierarchical modelling in engineering and biology’ [March 14th, 2018]


Image: Christoph Roser at AllAboutLean.com from https://commons.wikimedia.org/wiki/File:Industry_4.0.png [CC BY-SA 4.0].

Out and about

butterfly-with-branched-scrolls-vaseI have been away from Liverpool a lot in the last few weeks. Teaching in Manchester and London but also visiting Taiwan. In the capital, Taipei they have yellow cabs and a succession of black limos pick up visitors from the airport. I even saw a baseball pro shop but despite the strong American influence, the culture is definitely Chinese so ordering meals and buying train tickets is a challenge if you don’t speak or read Mandarin. I am a Visiting Professor at the National Tsing Hua University and was there to meet with some PhD students and participate in a research workshop on computational modelling [see my post on Can you trust your digital twins?on November 22nd, 2016]. It wasn’t my first trip to Taiwan [see my post entitled ‘Crash in Taipei: an engineer’s travelogue?’ on November 19th, 2014] but I visited a high school for the first time. I spent half a day meeting teachers and pupils at the Taipei European School. I gave a talk based on my post entitled ‘Happenstance, not engineering?’ [see my post on November 9th, 2016] to several groups of science pupils in an attempt to explain what engineers do. The reception was enthusiastic and we had some good question and answer sessions. It was a first for me to do this in any school and the first time in the memory of the teachers that a professional engineer had visited the school. A while ago I wrote about nurturing the spirit through the exchange of gifts in the form of knowledge [see my post entitled ‘Knowledge spheres’ on March 9th, 2016]. My spirits were lifted by talking to the pupils and maybe one or two of them will have been persuaded to think about becoming an engineer. We also exchanged material gifts so that I have a beautiful vase to stand on my shelf and remind me of an enjoyable visit and hopefully prompt me to go again. Lots of young people have no idea what engineers do and are looking for a career that will allow them to contribute to society, so they are surprised and excited when they realise engineering offers that opportunity. So, we should get out more and tell them about it.

Can you trust your digital twin?

Author's digital twin?

Author’s digital twin?

There is about a 3% probability that you have a twin. About 32 in 1000 people are one of a pair of twins.  At the moment an even smaller number of us have a digital twin but this is the direction in which computational biomedicine is moving along with other fields.  For instance, soon all aircraft will have digital twins and most new nuclear power plants.  Digital twins are computational representations of individual members of a population, or fleet, in the case of aircraft and power plants.  For an engineering system, its computer-aided design (CAD) is the beginning of its twin, to which information is added from the quality assurance inspections before it leaves the factory and from non-destructive inspections during routine maintenance, as well as data acquired during service operations from health monitoring.  The result is an integrated model and database, which describes the condition and history of the system from conception to the present, that can be used to predict its response to anticipated changes in its environment, its remaining useful life or the impact of proposed modifications to its form and function. It is more challenging to create digital twins of ourselves because we don’t have original design drawings or direct access to the onboard health monitoring system but this is being worked on. However, digital twins are only useful if people believe in the behaviour or performance that they predict and are prepared to make decisions based on the predictions, in other words if the digital twins possess credibility.  Credibility appears to be like beauty because it is in eye of the beholder.  Most modellers believe that their models are both beautiful and credible, after all they are their ‘babies’, but unfortunately modellers are not usually the decision-makers who often have a different frame of reference and set of values.  In my group, one current line of research is to provide metrics and language that will assist in conveying confidence in the reliability of a digital twin to non-expert decision-makers and another is to create methodologies for evaluating the evidence prior to making a decision.  The approach is different depending on the extent to which the underlying models are principled, i.e. based on the laws of science, and can be tested using observations from the real world.  In practice, even with principled, testable models, a digital twin will never be an identical twin and hence there will always be some uncertainty so that decisions remain a matter of judgement based on a sound understanding of the best available evidence – so you are always likely to need advice from a friendly engineer   🙂


De Lange, C., 2014, Meet your unborn child – before it’s conceived, New Scientist, 12 April 2014, p.8.

Glaessgen, E.H., & Stargel, D.S., 2012, The digital twin paradigm for future NASA and US Air Force vehicles, Proc 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference, AIAA paper 2012-2018, NF1676L-13293.

Patterson E.A., Feligiotti, M. & Hack, E., 2013, On the integration of validation, quality assurance and non-destructive evaluation, J. Strain Analysis, 48(1):48-59.

Patterson, E.A., Taylor, R.J. & Bankhead, M., 2016, A framework for an integrated nuclear digital environment, Progress in Nuclear Energy, 87:97-103.

Patterson EA & Whelan MP, 2016, A framework to establish credibility of computational models in biology, Progress in Biophysics & Molecular Biology, doi: 10.1016/j.pbiomolbio.2016.08.007.

Tuegel, E.J., 2012, The airframe digital twin: some challenges to realization, Proc 53rd AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics and Materials Conference.