Tag Archives: digital twin

All arms and legs

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Imagine building a humanoid robot with head, arms and legs from different organisations that will not share the technical details of the products, probably because they are worried about their intellectual property being stolen.  The likely result would be a robot that moves in slow uncoordinated jerky steps, unlike those seen at the recent World Humanoid Robot Games in China where a humanoid robot beat Usain Bolt’s 100m record.  We have encountered this problem in attempting to build an industrial metaverse consisting of a connected series of digital twins [see ‘Digital twins that thrive in the real-world’ on June 9th, 2021] that represent different parts of a complex engineering system, e.g., a power station.  The organisations that have developed the digital twins or computer simulations are reluctant to share technical information because they want to protect their intellectual property.  Our solution has been to develop an apex software architecture that seamlessly and securely connects computer models of all of the parts of the system with high-speed two-way exchange of information – the equivalent of the central nervous system in the humanoid robot.  Our architecture reduced the processing times for simulations of a nuclear reactor sixteen-fold compared to current approaches and required one-third of the number of analysts to perform the simulations.  The architecture is readily adaptable too; you can plug n’ play with different computational models – the equivalent to changing a leg on a humanoid robot using a snap-fit connector.  Read our 2022 paper if you would like to know more or get in touch if you would like to use our apex architecture.

Image: Figure 9b from Bowman et al, 2022, showing simulated power distribution and control rod position overlayed on a model of a PWR reactor.

Reference: Bowman D, Dwyer L, Levers A, Patterson EA, Purdie S, Vikhorev K. A unified approach to digital twin architecture—proof-of-concept activity in the nuclear sector. IEEE Access, 10:44691-709, 2022

Mapping the road between digital twins and NDE

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RoadmapMichael Grieves, who probably first formulated the concept of digital twins in 2002, stated that all information about a physical entity should be present in its cyber or digital twin with data flow from the physical entity to the digital twin, and information flow from the digital twin to the physical entity throughout its lifecycle [1] [see ‘Digital twins that thrive in the real-world’ on June 9th, 2021].  The realisation of data flows between cyber-physical twins has been slow and there are relatively few cases where this definition has been fully implemented.  Non-destructive evaluation (NDE) is a well-established set of techniques used to assess the properties, integrity and condition of engineering components and structures that could play a significant role in supplying data to digital twins.  At the moment NDE is commonly used in quality control to check for manufacturing defects, in integrity assessments to investigate damage in safety critical components during maintenance inspections, and for determining the remaining life expectancy of engineering parts.  The integration of NDE in digital engineering has been slow; so, in a recent study, involving representatives from a wide range of industries, we have defined in a roadmap [2] the potential opportunity and the route to its realisation.  This work represents a different approach to research for my group in that we have explored the need or the ‘pull’ from industry rather than delivering innovative technology which can result in a ‘push’ to industry [see for example, ‘Our last DIMES’ on September 22nd, 2021].  My regular readers might also detect the influence of social science, which also surfaced in our recent work on knowledge management [see ‘Opportunities lost in knowledge management using digital technology’ on October 25th, 2023 and ‘Evolutionary model of knowledge management’ on March 6th 2024].  We have used the same methods, based on semi-structured interviews and thematic analysis, across all of these studies.

Image: roadmap [© University of Liverpool] which should be read in conjunction with [2].

References:

  1. Grieves, M., Vickers, J. (2017). Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems. In: Kahlen, J., Flumerfelt, S., Alves, A. (eds) Transdisciplinary Perspectives on Complex Systems. Springer, Cham.
  2. Middleton CA, Nguyen T & Patterson EA, NDE4.0 and digital twins in industry: current user experiences and future development, J. Nondestructive Evaluation, 45:107, 2026.

Commoditisation of civil nuclear power

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Logo for BBC Inside ScienceA colleague and I published a paper last month that we hope will bring about a paradigm shift in the nuclear power industry. I was interviewed on BBC Radio 4’s Inside Science on the day following its publication – its the first time one of my scientific papers has made that big a splash in the media!  You can listen to the programme on BBC Sounds at https://www.bbc.co.uk/sounds/play/m001zdwv.

In the paper we describe a blueprint for the factory-production of sealed micro-power units with a digitally-enabled, holistic assurance framework.  Currently, several designs of micro-reactors are progressing to the prototype stage with hazards contained on-site.  The integration of these approaches enables a transformation of the regulatory regime to type or series approval at the factory, similar to the aerospace industry, and supported by digital tools such as block chains to provide transparent quality assurance within the supply chain.  The transformation of the regulatory regime and the shift to ‘flow’ production in a factory would remove the financial risk from the power plant to the factory thereby enabling nuclear power to become a realistic competitor for intermittent green energy sources, such as wind and solar, both in terms of financial and ecological costs.  The output from three production lines could replace the current electricity generating capacity from fossil fuels in the UK over approximately 15 years thus making a significant contribution to achieving net zero greenhouse gas emissions.  We propose a design philosophy for the micro-power units that will allow them to go unnoticed in an urban environment or even become an iconic product that signals a community’s commitment to responsible stewardship of the Earth’s resources.  Our blueprint represents a revolutionary change for the nuclear power industry that would likely lead to the commoditisation of nuclear power whereas the status quo probably leads to extinction.

The paper is published with open access (its free) at Patterson EA & Taylor RJ, 2024, The commoditisation of civil nuclear power, Royal Society Open Science, 11:240021.

Extra on digital twins

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After five months of posting monthly, I cannot resist the temptation to slip in an extra one.  Mainly because I want to let you know about the Pint of Science Festival taking place next week.  In Liverpool we have organised a series of three evenings at the Philharmonic pub on Hope Street featuring talks by engineers from the School of Engineering and the Institute for Digital Engineering and Autonomous Systems (IDEAS) at the University of Liverpool.  I am planning to talk about digital twins – what they are, how we can use them, what they might become and whether we are already part of a digital world.  If you enjoyed reading my posts on ‘Digital twins that thrive in the real world’, ‘Dressing up your digital twin’, and ‘Are we in a simulation?’ then come and discuss digital twins with me in person.  My talk is part of a programme on Digital with Everything on May 15th.  On May 13th and 14th we have programmes on Engineering in Nature and Science of Vision, Colliders and Crashes, respectively.  I hope you can come and join us in the real-world.