Tag Archives: NDE

Mapping the road between digital twins and NDE

RoadmapMichael Grieves, who probably first formulated the concept of digital twins in 2002, stated that all information about a physical entity should be present in its cyber or digital twin with data flow from the physical entity to the digital twin, and information flow from the digital twin to the physical entity throughout its lifecycle [1] [see ‘Digital twins that thrive in the real-world’ on June 9th, 2021].  The realisation of data flows between cyber-physical twins has been slow and there are relatively few cases where this definition has been fully implemented.  Non-destructive evaluation (NDE) is a well-established set of techniques used to assess the properties, integrity and condition of engineering components and structures that could play a significant role in supplying data to digital twins.  At the moment NDE is commonly used in quality control to check for manufacturing defects, in integrity assessments to investigate damage in safety critical components during maintenance inspections, and for determining the remaining life expectancy of engineering parts.  The integration of NDE in digital engineering has been slow; so, in a recent study, involving representatives from a wide range of industries, we have defined in a roadmap [2] the potential opportunity and the route to its realisation.  This work represents a different approach to research for my group in that we have explored the need or the ‘pull’ from industry rather than delivering innovative technology which can result in a ‘push’ to industry [see for example, ‘Our last DIMES’ on September 22nd, 2021].  My regular readers might also detect the influence of social science, which also surfaced in our recent work on knowledge management [see ‘Opportunities lost in knowledge management using digital technology’ on October 25th, 2023 and ‘Evolutionary model of knowledge management’ on March 6th 2024].  We have used the same methods, based on semi-structured interviews and thematic analysis, across all of these studies.

Image: roadmap [© University of Liverpool] which should be read in conjunction with [2].

References:

  1. Grieves, M., Vickers, J. (2017). Digital Twin: Mitigating Unpredictable, Undesirable Emergent Behavior in Complex Systems. In: Kahlen, J., Flumerfelt, S., Alves, A. (eds) Transdisciplinary Perspectives on Complex Systems. Springer, Cham.
  2. Middleton CA, Nguyen T & Patterson EA, NDE4.0 and digital twins in industry: current user experiences and future development, J. Nondestructive Evaluation, 45:107, 2026.

Archive video footage from EU projects

This week I am in the US presenting work from our EU projects INSTRUCTIVE and MOTIVATE at the Annual Conference and Exposition of the Society for Experimental Mechanics.  Although the INSTRUCTIVE project was completed at the end of December 2018, the process of disseminating and exploiting the research will go on for some time.  The capability to identify the initiation of cracks when they are less than 1mm long and to track their propagation is a key piece of technology for DIMES project in which we are developing an integrated system for monitoring the condition of aircraft structures.  We are in the last twelve months of the MOTIVATE project and we have started producing video clips about the technology that is being developed.  So, if you missed my presentations at the conference in the US then you can watch the videos online using the links below 😉.

We have been making videos describing the outputs of our EU project for about 20 years; so, if you want to see some vintage footage of me twenty years younger then watch a video from the INDUCE project that was active from 1998 to 2001.

MOTIVATE videos: Introduction; Industrial calibration of DIC measurements using a calibration plate or using an LCD screen

The MOTIVATE project has received funding from the Clean Sky 2 Joint Undertaking under the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 754660.

Image: Peppermill Hotel in Reno, Nevada where the conference is being held.